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Prototype Assembly Specializing in small and medium runs with fast lead-times and no minimum quantity requirements
There are many names for prototype printed circuit board (PCB) assemblies. Other names you will commonly hear are: surface-mount technology (SMT) PCB prototypes, PCBA prototype assembly, PCB sample assembly, etc. The term prototype 918kiss plus rebat refers to a fast prototype PCBA used to test the function of new electronic designs. These help with quality assurance, verifying that there is no problem with the test product, finding bugs, and updating the design. Typically, before mass production, one electronic project will need 2-3 iterations of a prototype PCB assembly to make sure everything is working perfecty.
RayMing supports engineers to assemble their electronic prototype quickly and cost effectively during the whole design verification process. To ensure that the product design meets requirements, in general, we suggest 5 pcb or 10pcs for prototype assembly testing. Of course, one or two piece is also OK, so long as it can be verified.
- Design for manufacturability(DFM),
- Design for testing(DFT),
- Design of experiments(DOE)
● Develop control plans
● Value-added engineering services
New Product Introduction(NPI)
● SMT: Surface mount assembly, single & double-sided assembly
● Plated through-hole, Selective soldering
● Mixed technologies: SMT, through-hole, and electro-mechanical assembly
❶Flying probe testing
● Functional testing: Board-& system-level testing,including engineering support
● Circuit wire bonding
● PCBA Conformal coat (full coat or individual component coat)
● In-circuit testing (ICT): Developing test fixtures and testing (suggested building during prototype PCB assembly)
- BOM list (completeinformation will get a more accurate price—Check BOM sample here)
- Gerber files
- Quantity required (To save your total cost and delivery time, we accept full BOM purchases, and partial delivery)
- Special technology process requirements,if any (like Selective soldering or non-mounted)
There is no Minimum Order Quantity (MOQ) limit for prototype PCB assembly—even one piece is accepted. Moreover, all components’ price is 100% based on your BOM list. If you need an equivalent replacement to reduce cost, we must get your official approval. Our team is qualified to manage the complete prototype PCB assembly process, which includes the sourcing of all components and their management, PCB assembly, quality control, function testing, and delivery.
Our Prototype 918kiss plus rebat is a specialized service that enables us to take complicated designs, prepare them for assembly, and test them without your needing to worry about PCB assembly workmanship. The prototype PCB assembly section of our manufacturing facility has a unique layout that allows for flexible use of both automated and manual parts-loading stations. Our staff is qualified and experienced in managing fine-pitch parts and ball grid arrays (BGAs) for high-density FR-4 PCBs. Our team is capable of manufacturing prototype PCB assembly volumes from 1 to 1000 PCBs.
Turnkey circuit board assembly is our primary function, even at the prototype level. We have engaged electrical engineers and have formulated effective guidelines for each step of the PCB manufacturing and assembly process, so our customers can benefit from PCB prototyping, electronic parts sourcing, and PCB assembly services. Additionally, we offer a partial Turnkey service that gives us the ability to assemble component kits as per the client’s specification.
Our prototype 918kiss plus rebat service includes the sourcing of components. This allows you to concentrate on what you do best: layout design. We have a dedicated sourcing staff that coordinates with multiple suppliers and distributors to purchase electronic parts as per client requirements, and our staff completes these purchasing particulars in a most efficient manner. We have advanced processes for optimal selection of packaging (cut tape, tube, bulk, etc.) to reduce the total cost. Furthermore, we are capable of cross-referencing parts and even locating hard-to-find and obsolete parts. Customers can be rest assured that when RayMing substitutes components that they are high quality: we only use the electronic component numbers and manufacturers specified in the BOM. We will not modify your original layout design. Part substitutions take place only with your permission.
The final prototype PCB assembly cost includes assembly labor charges, bare circuit board rates, and part costs. On our website, you can send your PCB files to get an estimate for prototype PCBs and assembly prices. Prices are based on the rates of Digi-Key, Mouser, Avnet, Arrow, Future, Newark, or a particular supplier.
We understand the importance of prompt delivery. The sooner the components are sourced, the sooner we can begin circuit board fabrication. We thoroughly evaluate engineering inquiries and concerns related to the related parts with our clients before commencing circuit board assembly. The average time taken for prototype PCB assembly is two weeks, which can be further reduced if there are no hard-to-locate components or documentation mistakes.
We have specialized experts to deliver fast turnarounds for prototype circuit board assembly with surface-mount (SMT), through-hole (THT) and mixed-technology components. Our efficient and rapid prototyping PCB assembly service team can assemble circuit boards in as little as 72 hours.
- IPC-600G class 2 and IPC-6012B class 2 standards
- ISO 9001:2008 quality system management
- UL certification level 94v-0
- X-Ray detection system
- Automatic optical inspection (AOI)
- Online test (ICT) and functional test
- Restriction of Hazardous Substances (RoHS) compliance
- Request 100%PCBA function testing
PCBA sample assembly is a complex and highly professional process. In recent years, SMT assembly manufacturers have developed rapidly. Many electronic engineers or electronic device manufacturers do not know where to start due to lack of professional knowledge and experience when selecting specific PCBA manufacturers.
First, when choosing a prototype assembly manufacturer, the first thing to check is whether the manufacturer is professional by checking for two aspects: equipment and management system. Generally speaking, the more professional PCB assembly manufacturers have more advanced and complete equipment, which is the basis for completing SMT assembly. Moreover, a good SMT manufacturer will also pass the ISO 9001 quality management system test, and will also be registered with the relevant national quality inspection departments. These qualifications and certificates can help you initially determine whether the manufacturer is professional.
Second, the “feel” of your service. An SMT assembly factory provides your PCBA assembly services, not the final product. Therefore, the service attitude of an SMT manufacturer is very important. A more formal manufacturer encounters problems or problems with customers. When other new requirements and suggestions are made, we will actively listen to customers’ opinions and make changes and improvements in time to satisfy customers. By inspecting a manufacturer’s service culture, you can make judgments about the quality of the employees engaged in SMT assembly and the overall corporate culture.
Third, look at the reputation. Industry reputation is a good reference factor for us to choose prototype PCB assembly manufacturers. Manufacturers with good reputations generally have greater advantages in the industry in terms of quotes, service, industry experience, and R&D. It is recommended that we prioritize manufacturers with good market reputations, which will save us a lot of energy and time in the later stages.
This has been an introduction into the more important items related to the selection of SMT patch proofing manufacturers. SMT patch proofing is a must for everyone. Therefore, when choosing a service manufacturer, you should not be negligent. It is recommended that you build on the introductory content above. Comprehensive considerations ensures that you choose the most suitable prototype PCB assembly manufacturer.